COMBO-2800 / 3100 (Jumbo)2019-04-11T17:42:15+09:00

Honeycomb Core & Board Machine

COMBO-2800 / 3100 (Jumbo)

Features

  • Two machines are combined to make one-stop paper panel production
    (Combo machine type = Endless core machine + Laminator )

  • Endless core or laminating are produced dependently or independently

  • Block core (Core Stick) production – option

  • Superior cutting system with Servo control

  • Superior heating system

  • Less glue / water consumption

  • Multi-slitting to make 2pcs or 3pcs of board

Paper Roll Stand

  • Versatile types for customers’ requirements

Hydraulic Roll Stand [High Grade]

Hydraulic roll movements – automatic
Auto tension control

Hydraulic Roll Stand [Standard Grade]

Hydraulic roll clamping
Auto tension control

Edge Positioning System (EPC)

Sheet auto guide
Sheet edge correction

Gluing Unit

Glue Applicator (Type1)

Separate type
Glue pipes / Gluing Valve

Glue Applicator (Type2)

Direct gluing, Compact
Glue pipes / Gluing Valve

Gluing Control

Filter and gauge
Pumping and pressure control

Easy Setter

  • Alignment device is developed to save sheet setting time and minimize sheet loss

  • It is the device to handle it easily to avoid sheet loss while setting

Core Cutter

Pull Roll (Cell Roll)
  • Pulling roll has a function of pulling the glued sheet. It is also replaceable according to cell size

  • Air cylinder pulls the roll for delivering the laminated sheets without slip

Core Cutter
  • Cutting thickness 8-100mm (option: 6-100mm)

  • Endless core production.

  • Not only ENDLESS CORE but also BLOCK CORE STICK can be produced (option).

  • Thicknesses of honeycomb cores are adjusted for main touch panel and sub-controller

  • Cutting is controlled by Servo motor

Vibration Absorption Program
  • Cutting with electric cam program guarantees stable cutting status

  • Long machine life

  • Vibration absorption helps high-speed operation

Dual Servo Linkage system
  • Two servo motors linked

  • One motor exactly follows the other motor

  • Efficient at Making artificial wave on cutting knife for soft cutting

Core Stick Function -Option
  • Multi-function to produce not only ENDLESS CORE but also BLCOK CORE (CORE STICK)

  • Layer nos can be set in touch panel.

  • Non-gluing during setting distance

Notching Unit

  • While endless honeycomb core is delivered into stacking place, rotating saw makes U-groove line at bottom side of honeycomb core.

  • Dust container

Core Lifter -Option

  • Core stand-by for board production.

  • It is the unit that stacks Core or Insert Core into laminating unit to produce honeycomb board.

Core Expander & Inserter

  • Continuous core feeding

  • Magnetic guide bars can be easy-adjustable as per required panel width

  • Preheating by Near Infrared Heater

Gluing Unit

  • Expanded core is glued at top and bottom sides

  • Less glue consumption

  • Less water consumption

  • Fast cleaning time

Pressing Unit

EPC (Edge positioning controller) -Option
  • It is to guarantee safe sheet travel from start to end. If there is a trouble or problem during sheet travel, it corrects and keeps proper sheet position automatically

  • If there is a trouble or problem during sheet travel, it corrects and keeps proper sheet position automatically

  • Correction is available prior to sheet laminating

Pressing Unit -Module type
  • Module type for future extension
    (5m/min speed per module, ex. 10m/min speed = 2 modules)

  • Press conveyor with guide function

  • Infrared heating for 10m, 15m & 20m/min speed

  • Open type for easy maintenance

  • Digital display to check board thickness

  • Speed is as per 25mm cell size, board thickness below 50mm & only laminating (no-cutting)
    Speed can be increased or decreased depends on working situations

Heating Zone

Air heater
  • It is useful for removing moisture in honeycomb board

  • 12 Sheath heater rod

Plate Heater
  • NANO treated heating plates to save electric energy

  • Quick heating

  • Overheating protection

  • Heating capability extension is available to increase operating speed

Infrared Heater
  • Infrared wave heat transfer into inner core through liner paper

Board Slitter

  • Board thickness : max 100mm (3.93″) .. as per 25mm cell size

  • Trimming (Side) cutting: 2 knives /  Middle cutting: 1 knife (standard spec.)

  • Knife grinding system

  • Knife cooling

  • Knife position adjustment, manual (standard spec.)

  • Manual unit movement to the left & right (standard spec.)

  • NC Slitter / Two shafts .. option

Board Cutter

  • Running cutter

  • Cutting system – EM cutting

  • Fast cutting: max 16 cuts/min

  • Board length : 300-9999mm (12″-390″)

  • Servo control for precised cutting